Description

ALUMINUM STORAGE BOXES

Aluminum box designed to fit 3-4 Jerry Cans for extra fuel or water for those long trips. The Standard Box comes in two sizes 21″ wide x 15″ deep x 6″ tall and 28.25″ wide x 15.5″ deep x 6″ tall.

 

 

 

 

 

Aluminess ALUMINUM STORAGE BOX installation instructions

 

FUEL LOCKER BOX

This aluminum box is a step up from the Standard Open Box. It features a locking stainless front strap and 3″ rails on top for extra storage and is 20″ wide x 15″ deep x 20″ tall.

 

 

 

 

Aluminess ALUMINUM Box-Jerry-Can-Rails-Installation instructions

GALLEY BOX

This box was originally designed for the Honda 2000 generator, but now is used for a variety of reasons. It’s 20″ tall x 16″ deep x 24″ wide. This box is also watertight for safe storage.

Aluminess Aluminum BOX-Galley-Deluxe-Box installation instructions

 

 

DELUXE BOX

If you have a lot to carry or bulky items, then the deluxe box is for you. It is 30″ tall x 16″ deep x 24″ wide and is watertight. Many people will install a shelf (sold separately) to help organize storage.

Aluminess Aluminum BOX-Galley-Deluxe-Box installation instructions

 

 

 

DELUXE BOX WITH DROP DOWN DOOR

If you have a lot to carry or bulky items, then the deluxe box is for you. It is 30″ tall x 16″ deep x 24″ wide and is watertight. Many people will install a shelf (sold separately) to help organize storage. The drop down door is perfect for outdoor kitchens or to use as a work surface.

Aluminess Aluminum BOX-Galley-Deluxe-Box installation instructions

 

 

 

BOLT ON RAILS FOR DELUXE OR GALLEY BOX

If your deluxe or galley box still doesn’t provide enough storage, then you can add rails to the top to carry even more. Box rails are now a bolt on kit for added versatility and reduced risk for shipping damage.

 

 

 

 

 

Aluminess BOX-bolt-on-rails installation instructions

 

BOX SHELF

A box shelf is a great way to organize the belongings in your box. It can be hard mounted or removable depending on your needs. The storage box shelf is designed to fit in 24″ wide boxes.

 

 

 

 

Aluminess BOX-SHELF-Installation-Instructions-2Installation instructions

DELUXE BOX DOOR TOOL KIT (TOOLS INCLUDED)

This insert is designed to mount to the door of our deluxe box. It is a great way to organize tools! This kit includes the board, clips and a variety of tools!

Tool kit includes: Emergency LED Flares, Tire Pressure Gauge, LED Flashlight, Hammer, Measuring Tape, Channel Lock Pliers, Crescent Wrench, Screwdriver, Duct Tape, Standard Pliers, Needle Nose Pliers.

 

 

 

 

DELUXE BOX DOOR TOOL KIT (TOOLS NOT INCLUDED)

This insert is designed to mount to the inside door of our deluxe box. It is a great way to organize tools! This kit includes the board and clips.

 

 

 

 

 

 

 

 

STANDARD BOX INSTALLATION INSTRUCTIONS

VARIOUS MODELS

Please read before beginning

• Stainless steel hardware may bind together when

tightening—It is recommended that you apply an antiseize assembly lubricant to the threads of each bolt

before assembly

Required tools

• Standard wrench set

• Philips head screwdriver

• Electric drill

• ¼” Drill bit

Included hardware Quantity

• 70008- 1/4-20 Nut with nylon locking insert 3

• 70009- 1/4 ID x 5/8 OD Washer, Stainless steel 3

• 70038- 1/4-20 x 2 3/4″ Philips head countersink cap screw 3

• 70039- 1/4″ Fender Washer Stainless steel 3

• 70040- 1/4 ID Countersink washer 3

• Anti-seize packet, 2g 1

Assembly instructions

• Ignore the flanges

• Place the box on the swing arm.

• Drill a ¼” hole through the box & pipe in 3 places. Fasten each bolt as you drill the hole to prevent

the box from moving

o If possible, drill a hole through the box and vertical pipe in the upper right-hand corner as

you face the back of the van

• Fasten the box to the vertical swing arm pipe (see picture below)

o The ¼” bolts should go through the counter sunk washer then the pipe

o On the other side of the pipe put the regular washer on then the ¼” Nylock Nut

BOLT, ¼-20 x

2 ¾” Flat

Phillips

WASHER, ¼”

Countersink

Swing Arm Pipe

WASHER,Aluminess ALUMINUM STORAGE BOX installation instructions